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Home » Topics » Technologies » Wire Processing Assembly

Wire Processing Assembly
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Harness Design at Nordex

Harness Design at Nordex

Software aids design and assembly of control cabinets and wire harnesses for wind turbines
sprovieri
John Sprovieri
October 16, 2020

Can the length of a wire harness routed in a wind turbine tower 394 feet tall and connected to a control cabinet in a nacelle be precisely determined by a computer? Yes, it can.


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The Ergonomics of Wire Harness Assembly

The Ergonomics of Wire Harness Assembly

Manual tasks pose numerous risks to assemblers
weber
Austin Weber
October 15, 2020

When it comes to assembling wire harnesses, humans still do it better than automation. That's why wire processing remains a largely manual process. However, it also poses a number of ergonomic issues and concerns, including the risk of back, finger, neck, shoulder and wrist injuries.


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Ultrasonic Welding of Wire to Metal

Ultrasonic Welding of Wire to Metal

Manufacturers have multiple technology options for ultrasonically welding wire to small metal parts
camillo
Jim Camillo
October 14, 2020

One of the main goals of an artist is to help others see things in a different light and use them in a new way. Manufacturers often provide a similar benefit to their equipment suppliers.


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Wire Harness Manufacturers Get Help Through MEP

Wire Harness Manufacturers Get Help Through MEP

sprovieri
John Sprovieri
July 23, 2020
Located in Portland, OR, AmFor Electronics Inc. has been manufacturing wire harnesses, cable assemblies, electrical panels and electromechanical assemblies since 1961. Its products can be found in cars, trucks, construction equipment and agricultural equipment.
Read More
Culture Drives Efficiency and Quality at Wire Harness Manufacturer

Culture Drives Efficiency and Quality at Wire Harness Manufacturer

Virginia-based contract manufacturer uses employee input and skill development to build better processes.
July 21, 2020
Over the past decade, Parker Garrett has visited hundreds of companies. During the course of those visits, he's observed his share of unhappy workplaces. Conversations reveal frustrations with bureaucracy, poorly designed processes and "odd" decision-making not in the best interest of either the company or its employees.
Read More
Breaking and Industry News

Despite Headwinds, Aviation Connector Market Set to Grow

May 6, 2020

DUBLIN—The global aviation connector market will grow at a steady 5 percent annual rate over the next decade, according to a recent study conducted by Fact.MR.


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Cutting and Stripping Coax

Cutting and Stripping Coax

The latest technology for stripping coaxial cable gives engineers unprecedented control
sprovieri
John Sprovieri
April 13, 2020
Stripping coaxial cables places high demands on processing equipment. Several thin, concentric layers must be carefully removed within a single cycle: insulation, metal braiding, foil and dielectric. The strip length must be exceptionally accurate, since the tolerance ranges of coaxial connectors are narrow.
Read More
Options for Tinning Wire

Options for Tinning Wire

Whether applied manually or by a machine, the tinning process improves the mechanical strength of bare copper wire
camillo
Jim Camillo
April 10, 2020

Like any assembly skill, manual soldering of wire can be learned through proper training. This training begins by teaching the person how to cleanly strip, tin and solder the wire to a connector, PCB or terminal.


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Pull-Force Testing Crimped Wires

Pull-Force Testing Crimped Wires

Consistency is key in pull-force testing
Zoe Leduc
April 9, 2020

Of the many steps in the process of assembling a wire harness, testing the crimped terminal is a crucial one. If the terminal hasn't been properly attached to the end of the wire, it can cause the wire and eventually the entire wire harness to fail. Most manufacturers use pull testing to assess crimped connections and ensure that terminals are properly attached.


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Breaking and Industry News

U.S. Electrical Trade Associations Ensure Essential Businesses Operate

March 26, 2020
ROSSLYN, VA—The leading trade associations representing America’s electrical supply chain united to ensure that lawmakers at the state and local levels keep the power on for everyone as they make decisions related to the current COVID-19 health crisis.
Read More
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