When it comes to assembling wire harnesses, humans still do it better than automation. That's why wire processing remains a largely manual process. However, it also poses a number of ergonomic issues and concerns, including the risk of back, finger, neck, shoulder and wrist injuries.

Looking for stuff, whether it be keys, wallet, phone, meeting notes, spices in a kitchen cabinet, or pencils in my woodworking shop, is the bane of my existence. Some days, I feel as if I spend more time looking for stuff than I do actually using the stuff I was looking for.

Nobody's perfect. Even the best trained, most experienced assemblers can make mistakes on the line, especially in high-mix production environments. Fortunately, a variety of software products are available to help prevent assembly errors.